Gain tangible improvements in heavy fabrication and wire straightening with innovative solutions10/23/2020 Traditionally, heavy fabrication has relied on the people, cranes, and manipulators to manoeuvre large and weighty pieces. Manufacturing large parts, such as equipment for agriculture, defence, construction, and mining are limited by their ability to move these parts quickly and safely through traditional fabrication methods. Some fabrication activities, such as making bends required for laboriously moving the parts several times at a press brake, make the whole process cumbersome and slow.
However, of late, heavy fabrication services Brisbane have undergone a technological transformation with the increasing use of robotic automation. Robots have opened up the doors for manufacturers and metal shops with their versatile capabilities. For example, the manufacturing of the high-capacity lift trucks requires the moving of many heavy components and bending to create large flanges. It also requires the collaborative efforts of the operator, equipment, and technicians to remove, flip and return a part to the press brake for accurate positioning. Use of robotic automation in heavy fabrication Flipping a large part also requires clearing around the machine for workers which takes up precious floor space. Labourers also become fatigued due to constant heavy lifting. The use of a robotic system in heavy fabrication services Brisbane not only significantly increases productivity but also reduces scrap. A robotic arm can be used to quickly feed, flip and reorient the large forklift parts. It will make more use of the vertical space, so less area needs to be cleared around the machine. Intuitive robotic programming Use of robotic automaton in heavy fabrication services Brisbane also frees up the valuable production time of your workers. The fabricators can employ their workers in more rewarding jobs so that they work with more commitment towards the team’s success. Robots stand to make a large impact on heavy fabrication services Brisbane with their increased capabilities, the versatility of functions and extremely safe operations. With intuitive robotic programming available today, technicians in the fab shops can quickly learn program touch-ups after just a few hours of training. Wire straightening solutions Often you need a straight wire for your project but all that you have is coiled up or bent wire. Typically, wire is straightened by manipulating it through rolling and rotary styles. In rolling straightening, the wire is made to traverse a course around roll bearings. It is bent past its elastic point and then redirected to a straightened state. In the rotary style, straightening rolls are used to rotate the wire around it as it is pulled through the device. To obtain good results from the rotational point, the following four points should be considered carefully:
Additionally, the below considerations should be kept in mind for wire straightening projects: Wire line: The wire should travel in a straight line as far as possible once is paid off from reel, spoil, or coil through the straightening device. Pulling force: Jerky forces should be avoided, and the pulling force should be as consistent as possible. Back tension: The wire should always be pulled through the straightener device even if the back tension is applied on it. Lubrication: Lubrication should be used in all applications to get a consistent friction value from the straightening device. The benefit of the roll straighteners is that they can be configured with multiple planes that are less expensive. Roll straighteners can be set up easily and operated at speeds into the thousands of feet per minute. Multiple approaches to wire straightening solutions Many approaches to wire straightening continue to be used by heavy fabrication services Brisbane to meet the evolving needs of the modern wire forming and straightening applications. Precision wire straighteners with multiple planes can be used to get the utmost straightness and functionality. Roll style straighteners can be configured to form multiple shapes such as hex, triangle and diamond. A typical 2-plane style approach is good for breaking cast and general straightening of low tensile wire. 4-plane approach works well on the higher tensile wires and the projects that require more critical straighteners. However, a roll style straightening device may not be as effective as tensile strength approaches 300 ksi. Approach a trusted fabricator in Brisbane who can provide you with the best solutions for all your wire straightening and heavy fabrication services Brisbane, utilizing robotic automation and the latest innovations.
0 Comments
Leave a Reply. |
AuthorWrite something about yourself. No need to be fancy, just an overview. Archives
November 2020
Categories |