Sheet metal fabrication is an important part of any fabrication project. The ever-increasing requirement of sheet metal fabrication and custom sheet metal fabrication for various industries in Australia including automobile, aerospace and construction is the driving force behind the innovations we are now seeing in metal fabrication techniques.
Some years ago, design engineers focused their attention on structural and dimensional stability, and durability of their projects. Demand for enhanced stiffness together with weight reduction has resulted in the development of a wide variety of applications of various grades of high-strength steels and other fabrication material sheets. Advanced steel materials such as micro-alloyed and phosphorous-alloyed steels are being used in custom metal fabrication Brisbane projects for a variety of industrial, commercial, and residential applications. Flexible rolling and tailored blanks Metal strips are usually manufactured by casting and rolling. Using a thin stab casting and rolling method, strips of only a few millimeters can be cast directly from the melt. This way, thin metal strips can be economically and speedily produced for custom sheet metal fabrication purposes. Flexible rolling technique allows sheet metal fabricators to manufacture strips with strictly controlled thickness changes with the right amount of material to withstand varying loads. The developments in laser technology have enabled the creation of tailored blanks where various sheets of different thickness or quality are welded together and formed to withstand various loads in different sections. Tailored-welded parts are used in most modern vehicles. Hydroforming for producing complicated sheet metal parts Light weight structural elements produced through the process of tailored welds have less weight than any other comparable structure made from the constant initial material thickness. Besides improving their suitability, there is improved material behavior. Hydroforming is an innovative forming process which is used to produce hollow sheets or tube parts with complicated geometry at economic manufacturing costs. Various load-bearing components made with the hydroforming technique can be found in many modern cars. Hydroforming is usually applied together with additional preforming operations that often includes pre-bending. Recent innovations in the hydroforming of double sheets have allowed custom metal fabrication processes to produce complicated sheet metal parts. Machining process Machining processes such as drilling, turning, and milling are used to shape metal by removing the unwanted material from it. Drilling uses a rotary cutting tool, known as the drill bit, to cut a hole in the material. The drill bit is rotated quickly on the material to make a hole. Turning makes use of a lathe to rotate the metal while a cutting tool moves it in a linear motion to remove metal along the diameter, creating a cylindrical shape in the process. The cutting tool can be angled differently to create different shapes. CNC machine is generally used when part measurements require a high degree of precision and accuracy. Milling and other fabrication techniques In milling, a rotating multi-point cutting tool is used to progressively remove material from the workpiece until the desired shape is achieved. The process can involve moving the rotating cutting tool over the stationary metal, or the metal can be slow fed into the rotating cutting tool, or both the cutting tool and workpiece are moved together in relation to one-another. Milling is often a finishing process and can be used as the sole method of fabrication from start to finish. Other fabrication processes include casting, cutting, folding, forging, extraction, punching, shearing, stamping and welding, Custom metal fabrication involves converting of engineering designs to fabrication designs to address potential issues that could affect custom metal fabrication. It takes engineering expertise to turn drawings into components that fit and work well. One small flaw can derail the entire project. Only a trained technician can spot potential design flaws that can delay the production before it even begins. Advanced and complicated custom metal fabrication projects require new design concepts, innovative forming processes and new tooling concepts. Brisbane Metal Products (BMP) is a full-service custom sheet metal fabrication service provider with expert technicians that can provide you with all sorts of sheet metal fabrication and custom metal fabrication solutions to meet even the toughest inspection standards. Choose a fabricator that can prevent costly reworking and unscheduled delays BMP utilizes advanced techniques for custom metal fabrication to improve productivity levels and efficiency metrics, such as CNC machines, press brakes, tube laser and collaborative robots powered by artificial intelligence. The use of new automation tools such as hot-dip galvanization has helped BMP create products at little to no maintenance costs and saving manufacturing time also. BMP has highly qualified technicians who make use of the latest fabrication equipment and tools that minimize costly reworking and scheduling delays. The trusted fabricator with over five decades of experience in custom metal fabrication and sheet metal fabrication utilizes the best industry practices that lead to quality outcomes for their clients. BMP can provide you with detailed documentation and photos of your custom metal fabrication work at any stage upon request. Get in touch with Brisbane Metal Products for all your sheet metal fabrication and custom metal fabrication requirements.
0 Comments
Leave a Reply. |
AuthorWrite something about yourself. No need to be fancy, just an overview. Archives
November 2020
Categories |